All sprayers need to be calibrated regularly to work efficiently and economically. Regular calibration ensures the right amount of chemical will be applied to the target without costly wastage. The following templates will enable you to calculate how much chemical and water to use.
Item of equipment to be calibrated. | |
Spray tank capacity (litres). | L ➎ |
Area to be sprayed. | ha ➐ |
Chemical used. |
What is the minimum water application rate – if any (from the chemical label)? | L/ha |
Select the correct chemical application rate from the label. | L/ha ➍ |
Select an appropriate ground speed. | gear |
Record spray operation pressure. | kPa or |
Record nozzle type and size in the spray unit. | type |
Record minimum boom height above target. | cm |
Record the output from every nozzle for 1 minute. | |
1 _____ 2 _____ 3 _____ 4 _____ 5_____ 6 _____ 7_____ 8_____ 9 _____ 10_____ 11_____ 12_____ 13_____ 14_____ 15_____ 16_____ 17_____ 18_____ 19_____ 20_____ 21_____ 22_____ 23_____ 24_____ Replace any nozzles that vary 10% or more from the manufacturer’s correct nozzle output. (Nozzles with both higher and lower outputs must be replaced.) | Total spray output L/min ➊ |
Record actual effective spray width in metres by measuring the distance across the outside nozzles and adding the distance between two adjacent nozzles. | m ➋ |
Actual ground speed* |
Distance covered (m) × 3.6 ________________ Time taken (seconds) | ( ) x3.6 |
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‘3.6’ in the calculation is a conversion factor to convert metres to kilometres (metres ÷ 1000) and seconds to hours (seconds ÷ 3600): D/1000 ÷ S/3600 = D/1000 × 3600/S = D/S × 3600/1000 = D/S × 3.6. * To calculate your actual ground speed:
Now you can calculate the water application rate, how much chemical you will need to mix in each tank and how many tank loads you will need to do the whole job. Follow the step below: 1. Copy the answers you worked out on the previous page into the boxes below. You will need these numbers to do the calculations on this page. (The numbers in black circles (e.g. ➋) tell you the step where the answer is on the previous page. | |||
Total spray output ________ L/min ➊ |
Effective spray width
________ m ➋ | Actual ground speed ________ km/h ➌ | |
2. Work out the water application rate by using the numbers you have recorded above. Put these numbers in the correct place in the calculation below. | |||
Water application rate | ➊ × 600 | ( ) × 600 | = ( ) ________ L/ha ➏ |
‘600’ in the calculation is a conversion factor to convert litres per minute to litres per hour (minutes × 60), and kilometres to metres (km × 1000), then square metres (m × km × 1000 = m2) to hectares (m2 ÷ 10000): | |||
Does this water application rate meet the chemical label requirements? (See Part B above) ⃞ Yes ⃞ No | |||
If not, how could you change this rate to meet this requirement? | |||
3. Now that you know the water application rate you can calculate how much chemical you need to mix in each tank. | |||
Chemical rate ________ L/ha ➍ | Spray tank capacity ________ L ➎ | ||
How much chemical to mix in each tank? | ➍( L/ha ) × ➎( L ) | ( ) × ( ) = _____ L | |
4. Finally, you can now work out how many tank loads you will need to do the job. | |||
Spray mix needed for the job | ➐ (ha) × ➏(L/ha) | = _______ L ➑ | |
Number of tanks needed | ➑ (L) ( ) | = ______ tanks |
Part A | What is the desired water application rate? (From the product label.) | L ______ / ______ |
Part B | Select appropriate chemical rate (from the label). | mL ______ / ______ |
Part C | Record the nozzle type and size (from the equipment). | Type Size |
Part D | Is there a required operating pressure? If so, what is it? | Yes No kPa or Bar ______ |
Part E | Tank size of equipment. | ______ L |
Part F | Hand-held height above target should be recorded. | ______ cm above target |
Part G | Measure out an area 10 m × 1 m (this is 10 m2). This is an area of 1/1000th of a hectare (1 ha = 100 m × 100 m). | |
Part H | Using the required pressure (or a constant pressure), time how long it takes to spray this area. (Walk at a comfortable pace, ensuring complete coverage.) | Time in seconds |
Part I | Spray into a measuring jug for the same time it took to cover the 10 m × 1 m area. Record this output. | ________ L |
Part J | You can now multiply this figure by 10, which will give a water application rate per 100 m2. | 10 × ________ L =______ / 100 m2 |
Part K | OR you can now multiply this figure by 1000 to give a water application rate/ha. | 1000 × ______ /L = ______ /ha |
Part L | Does this water application rate comply with the chemical label requirements? | ⃞ Yes ⃞ No |
Part M | If not, suggest a way to change this rate to meet the requirements on the label. .............................................................................................................................................. .............................................................................................................................................. |
Source: Weed control in winter crops 2017.