Spray equipment calibration methods

Calibration calculation

Boom sprays

All sprayers need to be calibrated regularly to work efficiently and economically. Regular calibration ensures the right amount of chemical will be applied to the target without costly wastage. The following templates will enable you to calculate how much chemical and water to use.

Part A: General Information

Item of equipment to be calibrated.

 

Spray tank capacity (litres).

L ➎

Area to be sprayed.

ha ➐

Chemical used.

 

Part B: Recording

What is the minimum water application rate – if any (from the chemical label)?

L/ha

Select the correct chemical application rate from the label.

L/ha ➍

Select an appropriate ground speed.

gear
rpm

Record spray operation pressure.

kPa or
bar

Record nozzle type and size in the spray unit.
Check the rated ‘water output’ using the manufacturer’s nozzle charts.
Rated output

type
size
................... mL/min

Record minimum boom height above target.

cm

Part C: Measuring

Record the output from every nozzle for 1 minute.

 

1 _____    2 _____     3 _____     4 _____     5_____     6 _____     7_____     8_____

9 _____  10_____     11_____     12_____   13_____    14_____   15_____   16_____

17_____ 18_____    19_____     20_____    21_____     22_____   23_____   24_____

Replace any nozzles that vary 10% or more from the manufacturer’s correct nozzle output. (Nozzles with both higher and lower outputs must be replaced.)

Total spray output
(add all nozzles)

L/min ➊

Record actual effective spray width in metres by measuring the distance across the outside nozzles and adding the distance between two adjacent nozzles.

m ➋

Part D: Calculating

Actual ground speed*

Distance covered (m) × 3.6
________________
Time taken (seconds)

(       ) x3.6
________
(       )


=_____ km/h ➌

‘3.6’ in the calculation is a conversion factor to convert metres to kilometres (metres ÷ 1000) and seconds to hours (seconds ÷ 3600): D/1000 ÷ S/3600 = D/1000 × 3600/S = D/S × 3600/1000 = D/S × 3.6.

* To calculate your actual ground speed:

  • Measure a set distance, for example 100 metres.
  • Make sure that the spraying conditions are like those in the area that you will be spraying.
  • Record how long it takes using the appropriate gears and revs.

Now you can calculate the water application rate, how much chemical you will need to mix in each tank and how many tank loads you will need to do the whole job. Follow the step below:

1.  Copy the answers you worked out on the previous page into the boxes below. You will need these numbers to do the calculations on this page. (The numbers in black circles (e.g. ➋) tell you the step where the answer is on the previous page.

Total spray output

________ L/min ➊

Effective spray width
      
________ m ➋

Actual ground speed

________ km/h ➌Ž

2. Work out the water application rate by using the numbers you have recorded above. Put these numbers in the correct place in the calculation below.

Water application rate

➊ × 600
________
➋ × ➌Ž

(     ) × 600
________
(     ) × (     )

= (       )
________
(        )

________ L/ha ➏

‘600’ in the calculation is a conversion factor to convert litres per minute to litres per hour (minutes × 60), and kilometres to metres (km × 1000), then square metres (m × km × 1000 = m2) to hectares (m2 ÷ 10000):
60 ÷ 1000/10000 = 60 ÷ 1/10 = 60 × 10 = 600.

Does this water application rate meet the chemical label requirements? (See Part B above)        ⃞ Yes          ⃞ No
If not, how could you change this rate to meet this requirement?
3. Now that you know the water application rate you can calculate how much chemical you need to mix in each tank.

Chemical rate

________ L/ha ➍

Spray tank capacity

________ L ➎

How much chemical to mix in each tank?

➍( L/ha ) × ➎( L )
________
➏ ( L/ha )

(    ) × (    )
________
(    )

= _____ L

4. Finally, you can now work out how many tank loads you will need to do the job.
Spray mix needed for the job

➐ (ha) × ➏(L/ha)
_______
(   ) × (   )

= _______ L ➑

Number of tanks needed

➑ (L)                       (       )
_______                 _______
➎ ( L )                     (       )

= ______ tanks

Knapsack sprayer

Step 1

Part A

What is the desired water application rate? (From the product label.) L ______  /  ______

Part B

Select appropriate chemical rate (from the label).

mL ______  /  ______

Part C

Record the nozzle type and size (from the equipment).

Type

Size

Part D

Is there a required operating pressure? If so, what is it?

Yes                  No

kPa or Bar  ______

Part E

Tank size of equipment.

______ L

Part F

Hand-held height above target should be recorded.

______ cm above target

Step 2

Part G

Measure out an area 10 m × 1 m (this is 10 m2). This is an area of 1/1000th of a hectare (1 ha = 100 m × 100 m).

 

Part H

Using the required pressure (or a constant pressure), time how long it takes to spray this area. (Walk at a comfortable pace, ensuring complete coverage.)

Time in seconds

Part I

Spray into a measuring jug for the same time it took to cover the 10 m × 1 m area. Record this output.

________ L

Part J

You can now multiply this figure by 10, which will give a water application rate per 100 m2.

10 × ________ L

=______ / 100 m2

Part K

OR you can now multiply this figure by 1000 to give a water application rate/ha.

1000 × ______ /L

= ______ /ha

Step 3

Part L

Does this water application rate comply with the chemical label requirements?

⃞ Yes           ⃞ No

Part M

If not, suggest a way to change this rate to meet the requirements on the label.

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Source: Weed control in winter crops 2017.